Corrosion is the oxidation of a metal by its surroundings
Corrosion
The breaking down of a metal by reaction with substances in its surroundings.
Oxidation
The loss of electrons by a substance.
- A metal at the surface of an object reacts with substances in the air or water around it.
- The metal gains oxygen, so corrosion is an oxidation of the metal.
- The product is a compound, which has none of the strength or shine of the metal.
- A metal high in the reactivity series corrodes more readily than one low down.
- Gold does not corrode in air at all, which is why gold objects survive unchanged for centuries.
Corrosion eats into the object itself, so a corroded component is weaker as well as duller.
Rusting needs both water and oxygen
Rusting
The corrosion of iron, which needs both water and oxygen and forms hydrated iron(III) oxide.
- The corrosion of iron has its own name, and it happens only when both water and oxygen are present.
- The reaction that forms rust is: iron+oxygen+water→hydrated iron(III) oxide\text{iron} + \text{oxygen} + \text{water} \rightarrow \text{hydrated iron(III) oxide}iron+oxygen+water→hydrated iron(III) oxide
- Rust is hydrated iron(III) oxide, an orange-brown solid.
- Iron in dry air does not rust, and iron under boiled water with no dissolved air does not rust.
- Rust flakes off the surface, exposing fresh iron underneath, so the corrosion continues into the metal.
- Nail in damp air: rusts, because water and oxygen are both available.
- Nail in dry air with a drying agent: stays bright, because water is absent.
- Nail under boiled water with oil on top: stays bright, because the dissolved oxygen has been driven off.
Barriers keep water and oxygen away from the iron
- Coating the surface stops water and oxygen reaching the iron beneath.
- Painting is used on large structures such as bridges and ships.
- Oiling or greasing is used on moving parts, where a paint film would be worn away.
- A layer of plastic is used on garden furniture and on wire fencing.
- Every barrier fails once it is scratched, because water and oxygen reach the iron through the gap.
A barrier protects only while it is unbroken, so damaged paintwork rusts first.
Sacrificial protection uses a more reactive metal
Sacrificial protection
Protecting a metal from corrosion by attaching a more reactive metal that corrodes in its place.
Galvanising
Coating iron or steel with a layer of zinc to protect it from rusting.
- Attaching a more reactive metal to iron protects the iron even when the surface is damaged.
- The more reactive metal loses electrons in preference, so it corrodes instead of the iron.
- Zinc blocks are bolted to the hulls of ships and are replaced as they are eaten away.
- Galvanising coats iron or steel with zinc, which acts as a barrier and as a sacrificial metal at the same time.
- A galvanised bucket therefore keeps working after a scratch, which a painted one would not.
- The protecting metal is used up, which is why the blocks on a ship are replaced at each refit.
- A less reactive coating gives no sacrificial protection, so a scratch in it lets the iron rust.
Electroplating improves appearance and resistance to corrosion
Electroplating
Using electrolysis to coat an object with a thin layer of metal.
Electrolysis
The use of electrical energy from a direct current supply to break down an electrolyte into simpler substances.
- Electroplating uses electrolysis to lay a thin layer of one metal onto the surface of an object.
- The object to be plated is made the negative electrode, where metal ions gain electrons and deposit.
- The positive electrode is made of the plating metal, which dissolves to replace what is deposited.
- The electrolyte is a solution of a salt of the plating metal, such as copper sulfate for copper plating.
- A chromium or silver layer makes a cheap object look better and resist corrosion at the same time.
- Why is corrosion described as an oxidation?
- What two substances must be present for iron to rust, and what is rust?
- Why does a scratch in paintwork matter so much?
- How does zinc protect iron once the coating is scratched?
- Which electrode is the object being electroplated, and why?