Alloys: mixing metals to make them more useful
- Pure metals such as copper, gold, iron and aluminium are often too soft for everyday use.
- An alloy is a mixture of a metal with one or more other elements.
- Alloys are usually harder than the pure metal, so most metals in everyday use are alloys.
- Alloying changes the properties of a metal, most often making it harder.
- The mixture is chosen to give the properties a particular job needs.
Why alloys are harder than pure metals
- In a pure metal, the atoms are all the same size and sit in neat layers.
- These layers can slide over each other easily, which makes the pure metal soft.
- An alloy contains atoms of different sizes.
- The different-sized atoms distort the layers, so they can no longer slide easily, and the alloy is harder.
- The added atoms disrupt the regular arrangement, blocking the layers from sliding.
- This is why even a small amount of another element can make a metal much harder.
Everyday alloys: bronze, brass and gold
- Bronze is an alloy of copper and tin.
- Brass is an alloy of copper and zinc.
- Gold used in jewellery is an alloy of gold with metals such as silver, copper and zinc.
- The proportion of gold is measured in carats, where 24 carat is pure gold and 18 carat is 1824=75%\frac{18}{24} = 75\%2418=75% gold.
- Pure gold is too soft for a ring, so 18 carat gold is used to make it harder and more hard-wearing.
- Brass is used for musical instruments and door fittings because it is hard and does not corrode easily.
Steels are alloys of iron with carbon
Brittle
A brittle material breaks or cracks rather than bending when a force is applied.
- Steel is an alloy of iron with carbon and sometimes other metals.
- High-carbon steel is very hard and strong, but it is brittle.
- Low-carbon steel is softer and more easily shaped or bent.
- Stainless steel contains chromium and nickel, making it hard and resistant to corrosion.
- Match the steel to the job: high-carbon steel for hard cutting tools, low-carbon steel for car body panels that must be pressed into shape.
- Name the added elements, such as chromium and nickel in stainless steel, when you explain a property.
Aluminium alloys and choosing the right alloy
Density
Density is the mass of a substance per unit volume.
Corrosion
Corrosion is the gradual destruction of a metal through reactions with substances in its surroundings.
- Aluminium alloys have a low density, so they are strong for their weight.
- This makes them useful for aircraft, where a low mass is important.
- An alloy is chosen by matching its properties to the job: hardness, density, resistance to corrosion and cost.
- No single alloy is best for everything, so the choice always depends on what the object must do.
- What is an alloy?
- Explain, in terms of layers of atoms, why an alloy is harder than a pure metal.
- What metals are mixed to make bronze and brass?
- How does high-carbon steel differ from low-carbon steel?
- Why are aluminium alloys used to make aircraft?
