A fuse is a deliberate weak link in the live wire
Definition
Fuse
A short thin wire fitted in the live wire of a circuit, which melts and breaks the circuit if the current rises above its rated value.
- The fuse wire is deliberately thinner than the rest of the cable, so it has a higher resistance and heats up faster than anything else in the circuit.
- If the current climbs past the rated value the fuse wire reaches its melting point, breaks, and cuts the current off.
- Because the fuse sits in the live wire, breaking it disconnects the appliance from the live supply completely.
- A blown fuse has to be replaced, and it must never be swapped for a higher-rated one or bridged with a piece of wire.
- A fuse takes a moment to melt, so it protects the cable from a sustained overload rather than from a brief surge.
Choosing a fuse rating: work out the current, then round up
- Find the current the appliance draws from I=PVI = \dfrac{P}{V}I=VP, using its power rating and 230 V230\ \text{V}230 V for the mains.
- Choose the next standard fuse above that value, from the usual set of 3 A3\ \text{A}3 A, 5 A5\ \text{A}5 A and 13 A13\ \text{A}13 A.
- A 700 W700\ \text{W}700 W television draws 700÷230=3.0 A700 \div 230 = 3.0\ \text{A}700÷230=3.0 A, so it takes a 5 A5\ \text{A}5 A fuse.
- A 3000 W3000\ \text{W}3000 W kettle draws 3000÷230≈13 A3000 \div 230 \approx 13\ \text{A}3000÷230≈13 A, so it needs a 13 A13\ \text{A}13 A fuse and a thicker flex.
- A fuse rated too low blows every time the appliance is switched on, and one rated too high lets a dangerous current flow before it acts.
A trip switch does the same job faster, and resets
Definition
Trip switch
A switch containing an electromagnet that pulls the contacts open automatically when the current rises above a set value, and which can then be reset by hand.
- The current supplying the circuit passes through a coil, and a larger current produces a stronger magnetic field.
- Above the set current the electromagnet becomes strong enough to pull a catch, and the switch snaps open.
- It acts in a fraction of a second, far faster than any fuse wire can melt, so it protects people as well as cables.
- It is reset by hand rather than replaced, so there is nothing to buy and nothing that can be fitted with the wrong rating.
- The trip switches in a consumer unit are chosen the same way as fuses, matching the rating to the circuit each one protects.
Earthing and double insulation are two answers to the same problem
- If a live wire works loose inside an appliance and touches a metal case, the case becomes live and anyone touching it gets a shock.
- Earthing connects that metal case to the ground through the earth wire.
- A fault then sends a very large current straight to earth through the low-resistance earth wire.
- That surge immediately blows the fuse or trips the switch, cutting the supply off.
- The case is therefore never left sitting at a dangerous voltage waiting for someone to touch it.
- Double insulation takes the other route: the outer case is made of a non-conducting plastic, or the working parts are sealed inside a second layer of insulation.
- A live wire touching the inside of a plastic case cannot make the outside live, so no earth wire is needed and the plug carries only two wires.
- Such an appliance carries a double-square symbol, and its fuse then protects the circuit and the cabling rather than the user.
- A kettle with a metal body is earthed, while a plastic-cased hairdryer or a phone charger is usually double insulated.
Common Mistake
- Never fit a higher-rated fuse to stop it blowing, because the fuse is there to protect the cable and not the appliance.
- The earth wire carries a current only when a fault occurs, so it is not part of the normal working circuit.
- A trip switch does not melt; it uses an electromagnet and can be reset, so do not describe it as a reusable fuse wire.
- "It has a plastic case" is not the full answer for a missing earth wire; the term wanted is double insulated.
Exam technique
- For a fuse-rating question, show I=PVI = \dfrac{P}{V}I=VP, then the current, then the fuse you chose, and say it is the next one above.
- If asked how earthing protects you, give the chain in order: fault, case becomes live, large current to earth, fuse blows, supply cut off.
- State the advantage of a trip switch as it acts faster and it can be reset, because both halves are usually wanted.
- Read the appliance description carefully, since a metal-cased appliance needs an earth wire while a double-insulated one does not.
Self review
- Explain how a fuse protects a circuit.
- A 1150 W1150\ \text{W}1150 W appliance runs from the 230 V230\ \text{V}230 V mains. Calculate the current and choose a suitable fuse.
- Give two advantages of a trip switch over a fuse.
- Explain how earthing a metal case protects the user if a live wire comes loose.
- Why does a double-insulated appliance not need an earth wire, and what does its fuse protect?