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Extraction and uses of metals

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Question 5

Zirconium is extracted from its main ore, zirconia (ZrO2\text{ZrO}_2ZrO2​), in a three-stage process.

Stage 1: Zirconia is heated with chlorine and coke (carbon) at a temperature of about 900 ∘C900\ ^\circ\text{C}900 ∘C.

ZrO2+2Cl2+2C→ZrCl4+2CO \text{ZrO}_2 + 2\text{Cl}_2 + 2\text{C} \rightarrow \text{ZrCl}_4 + 2\text{CO} ZrO2​+2Cl2​+2C→ZrCl4​+2CO

Stage 2: Zirconium tetrachloride (ZrCl4\text{ZrCl}_4ZrCl4​) is then added to liquid magnesium at a temperature of about 800 ∘C800\ ^\circ\text{C}800 ∘C in an atmosphere of argon.

ZrCl4+2Mg→Zr+2MgCl2 \text{ZrCl}_4 + 2\text{Mg} \rightarrow \text{Zr} + 2\text{MgCl}_2 ZrCl4​+2Mg→Zr+2MgCl2​

During the reaction, the temperature rises to about 1100 ∘C1100\ ^\circ\text{C}1100 ∘C.

Stage 3: The magnesium chloride is removed by distillation from the mixture formed in stage 2, leaving behind pure zirconium.

a.

In stage 1, is the carbon oxidised or reduced? Give a reason for your answer.

[2]
b.

What does the reaction in stage 2 indicate about the reactivity of magnesium compared to the reactivity of zirconium? Explain your answer.

[2]
c.

In stage 3, suggest why distillation can be used to remove magnesium chloride from zirconium.

[1]
d.

Zirconium has these properties:

  • It is highly resistant to corrosion
  • It has a very high melting point
  • It does not easily absorb neutrons
  • It is non-toxic and biocompatible

Complete the table below to suggest an important property of zirconium for each use. Choose from the four properties listed above. You must choose a different property for each use.

UseProperty
cladding for nuclear fuel rods
dental implants and crowns
piping for highly corrosive acids
[3]

Extraction and uses of metals Questions

  1. IGCSE
  2. /Chemistry
  3. /Extraction and uses of metals