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6.1.5 Alloys and their uses

Adding elements to a metal makes an alloy

Definition

Alloy

A mixture of a metal with one or more other elements, usually other metals or carbon.

  1. In a pure metal, the atoms are all the same size and sit in regular layers that slide over each other easily, so many pure metals are soft.
  2. In an alloy, atoms of a different size distort the layers, so the layers cannot slide as easily and the alloy is harder.
  3. Changing the composition of an alloy changes its properties, so the proportions are chosen to suit each use.
  4. Alloys can also be stronger, more resistant to corrosion or lower in melting point than the pure metal.
Common Mistake

Do not call an alloy a compound, because its elements are mixed rather than chemically bonded in a fixed ratio.

Carbon content decides the properties of steel

  1. Steel is mainly iron mixed with a small percentage of carbon.
  2. Low-carbon steel, with about 0.1% to 0.3% carbon, is soft and easily shaped, so it is used for car bodies and food cans.
  3. High-carbon steel, with about 0.6% to 1.5% carbon, is much harder but more brittle, so it is used for cutting tools and chisels.
  4. Stainless steel is iron mixed with chromium and often nickel, and a common type contains about 18% chromium and 8% nickel.
    1. The chromium makes it very resistant to corrosion, so it is used for cutlery, saucepans and surgical instruments.
Example
  • A 250 g250\,\text{g}250g sample of steel contains 2.0 g2.0\,\text{g}2.0g of carbon; calculate the percentage of carbon and decide which type of steel it is.
  • Percentage of carbon =2.0250×100=0.80%= \dfrac{2.0}{250} \times 100 = 0.80\%=2502.0​×100=0.80%.
  • A carbon content of 0.80%0.80\%0.80% lies in the high-carbon range, so the steel is hard and suits a cutting tool.

Copper alloys are harder than copper and resist corrosion

  1. Brass is copper mixed with zinc, often about 70% copper and 30% zinc.
    1. It is harder than copper, does not corrode easily and has a gold colour, so it is used for door handles, musical instruments and the pins of plugs.
  2. Bronze is copper mixed with tin, usually about 88% copper and 12% tin.
    1. It is hard, strong and resists corrosion even in sea water, so it is used for statues, bells and ship propellers.
  3. Cupronickel, copper mixed with nickel, is hard-wearing and silver-coloured, so it has been used for coins.
Example

Pure copper is used for the wire inside a cable because it conducts better, but brass is used for the plug pins because they must be hard enough not to bend.

Uses of aluminium, tin and gold alloys

  1. Duralumin is aluminium with about 4% copper and small amounts of magnesium and manganese.
    1. It has a low density but is much stronger than pure aluminium, so it is used for aircraft bodies.
  2. Solder is mainly tin with small amounts of copper and silver, and it melts at a low temperature.
    1. This lets it melt and join electrical components without damaging them.
  3. Pure gold, called 24-carat gold, is too soft for jewellery, so it is mixed with copper or silver.
    1. 18-carat gold contains 18 parts of gold in every 24 parts of alloy, which is 75% gold.
Example
  • An 18-carat gold ring has a mass of 6.0 g6.0\,\text{g}6.0g; calculate the mass of gold it contains.
  • Fraction of gold =1824=0.75= \dfrac{18}{24} = 0.75=2418​=0.75.
  • Mass of gold =0.75×6.0 g=4.5 g= 0.75 \times 6.0\,\text{g} = 4.5\,\text{g}=0.75×6.0g=4.5g.
Self review
  • Why is an alloy usually harder than the pure metal it is made from?
  • How does the carbon content of steel affect its properties?
  • Which elements are mixed to make brass, and which to make bronze?
  • Why is duralumin used for aircraft?
  • What percentage of an 18-carat gold ring is gold?
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Particle diagrams comparing a pure metal with equal-sized atoms in regular sliding layers and an alloy with different-sized atoms disrupting the layers

An alloy is a mixture of a metal with one or more other elements, usually other metals or carbon. It is a mixture rather than a compound because its elements are not chemically bonded in a fixed ratio.

In a pure metal, equal-sized atoms form regular layers that can slide over each other easily. This makes many pure metals soft and easy to shape.

Different-sized atoms in an alloy distort the regular layers and make sliding more difficult, so the alloy is usually harder. Changing the proportions of the elements can also alter strength, corrosion resistance and melting point.

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Why are many pure metals soft?

6.1.5 Alloys and their uses Revision Guide

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Revision notes for OCR GCSE Chemistry 6.1.5 Alloys and their uses: explanations and worked examples.

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